CO2 abatement in the iron and steel industry, CCC/193

Author(s): Anne Carpenter

Ref: CCC/193
ISBN: 978-92-9029-513-6
Published Date: 01/01/2012
No. of Tables: 25
No. of Figures: 23
No. of Pages: 119

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The iron and steel industry is the largest industrial source of CO2 emissions due to the energy intensity of steel production, its reliance on carbon-based fuels and reductants, and the large volume of steel produced – over 1414 Mt in 2010. With the growing concern over climate change, steel makers are faced with the challenge of finding ways of lowering CO2 emissions without seriously undermining process efficiency or considerably adding to costs. This report examines ways of abating CO2 emissions from raw materials preparation (coking, sintering and pelletising plants) through to the production of liquid steel in basic oxygen furnaces and electric arc furnaces. Direct reduction and smelting reduction processes are covered, as well as iron making in a blast furnace. A range of technologies and measures exist for lowering CO2 emissions including minimising energy consumption and improving energy efficiency, changing to a fuel and/or reducing agent with a lower CO2 emission factor (such as wood charcoal), and capturing the CO2 and storing it underground. Significant CO2 reductions can be achieved by combining a number of the available technologies. If carbon capture and storage is fitted than steel plants could become near zero emitters of CO2.

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